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Nicomac COATING SYSTEM From 1kg to 2 tons batch size

IS00951AN-002

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

Nicomac COATING SYSTEM From 1kg to 2 tons batch size

THE MOST ADVANCED COATING SYSTEM  IN THE WORLD WIDE RANGE OF MODELS
• From 1kg. to 2 tons batch size.
CONTINUOUS INNOVATION
• Nicomac is constantly “one step ahead”
• Eight Patent pending/patented devices    
• Trade marks: Shark fin baffles™, Blow Master™ and Twister™
• Several technical unique novelties    
• Blow Master: the drying system able to move the coating process into a new era
• LEI-    Low Environmental Impact design
EXTENSIVE COATER TECHNOLOGY
• Unique Solid wall coater for processing tablets and pellets Mod. Elite
• Unique Perforated drum coater Mod. Elite
• Highly Competitive Perforated Coater Mod Classic
• Full Containment Coater
LEADER IN PELLET TECHNOLOGY IN SOLID WALL COATER
• Unique powder layering system
• From Sugar crystal to final product in one step coater
FLEXIBILITY
• Nicomac Elite coaters have the ability to work at15% of the maximum batch capacity in the same drum without any modification
• Aqueous and organic solvent film coating    
• Enteric coating
• Modified release drug delivery
• Sugar coating
• Nicomac coaters can handle any size, shape of product, any process in solid dosage form

CUSTOMER SERVICE AND DOCUMENTATION
• Fast, efficient and professional service    
• Detailed documentation for qualification activities and operator support

HIGH VOLUME COATERS
The biggest coater in the    
Pharmaceutical industry:
• 2 tons batch size for pellets
• 1 ton batch size for tablets.
     > Less QC costs
     > Less Validation costs
     > Less Space required
     > Less Operators needed
     > Less Maintenance costs
     > Easier Logistic
FULLY CONTAINED COATER FOR HIGH POTENCY PRODUCTS
NICOMAC developed, designed and supplied specific coaters for high potency product under isolator for many years. We believe that for this kind of products, only a solid wall coater, without perforation, is able to guarantee a perfect tight system.    
Machine body, including maintenance area, is completely closed and tight to avoid any possible operator exposure.    
A special washing system inside the drum and in the maintenance area is able to guarantee a perfect and fully contained cleaning process.    
    

SOLID WALL COATER MOD. SWC ELITE
Solid wall coater design combined with unique Blow Master™ System (it. Patent MI 2002A002542) has unsurpassed coating process performance for tablets and pellets.
SHORT PROCESS TIME
• Blow Master™ (it. Patent MI 2002A002542) is able to drive, in a very balanced and controlled way, the drying air close to the core’s bed with high drying efficiency.    
Blow Master™ can automatically be oriented to the core’s bed according to batch size and process phase.
• Blow Master™ allows 50% utilities saving compared with traditional system. The outlet funnel is positioned in opposite angle at 120° guaranteeing a fast controlled drying without turbulence near the spraying area with minimizing product loss.    

EASY – FAST- REALIABLE CLEANING
• No perforations in the drum guarantee easy cleaning with any kind of process avoiding any risk of cross contamination.
PERFECT MIXING
• 3D Shark fin baffles™ combines the highest mixing efficiency with very gentle  product handling guaranteeing an even distribution of spraying solution and high drying efficiency. Nicomac baffles are suitable for all type of product and batch size. No spare baffles are required.

VERSATILITY
• Thanks to Blow Master™ and 3D baffles™, Nicomac SWC Elite coaters have the ability to work at 15% of the maximum batch capacity in the same drum without any modification.

SPRAYING SYSTEM
• Spraying system is designed with an easy removable folded gun supporting arm to the    front window. Guns can be positioned closer to the tablet bed by means of a pantograph design exclusive device. Spray angle and pattern can be automatically adjusted by the control system.    
    
PELLET COATER TECHNOLOGY NICOMAC IS THE WORLDWIDE LEADER FOR PELLETS PRODUCTION

AUTOMATIC POWDER DOSING SYSTEM - APDS
IT. PATENT  N° MI 2006A000406
APDS    is a reliable, efficient, fast and a PLC controlled system for any kind of powder.    
APDS    is a fully contained system for high potency products.
• Fast     aqueous and organic film coating process
• Unique powder dosing system for accurate powder layering
• No change over from tablets to pellets    
• From sugar crystal to finished product in the same machine, without product handling    
• High quality    
• High capacity
• High yield, uniform size
• Many years of experience on pellet process optimization

PERFORATED  SUPER COATER MOD. PSC ELITE THE PERFORATED  SUPER COATER COMBINES  THE UNIQUE DESIGN WITH UNMATCHED COATING PERFORMANCE.
PSC IS A HIGH INNOVATIVE TECHNOLOGY WITH  A NEW CONCEPT DESIGN ABLE TO MOVE THE COATING PROCESS IN A NEW ERA.

SHORT PROCESS  
TIME-BLOW MASTER
• Blow Master™ (it. patent    pending device N° MI 2009A001281) is able to change completely the concept of blowing inlet air in a perforated drum. Blow Master™ air diffuser is able to force 100% of the tightly controlled heating inlet air through the product bed itself just after the spraying area. Air dispersion    through the perforations not covered by the tablets, typical of conventional perforated coaters, is completely    eliminated. Blow Master™ angle can be adjusted allowing    air flow direction according to the tablets bed position,    batch size, process phase.
Blow Master™ advantages:    
• Short process time,    
• Reduction of a minimum of 50% of utilities consumption compared with conventional perforated coaters    
• High yield, less than 2% of product loss.

PERFECT MIXING
• “3D Shark fin baffles” combine the highest mixing efficiency with very gentle product handling guaranteeing an even distribution of spraying solution and high drying efficiency.    
Nicomac baffles are suitable for any kind of product and batch size.        
No spare baffles are required.

SPRAYING SYSTEM
• Spraying system is supported by a sliding arm through the front window that can be moved to the site of the coater for maintenance and rest position. Guns can be positioned closer to the tablets bed by means of a pantograph exclusive device.        
Guns spray angle and pattern can be automatically adjusted by the control system.

VERSATILITY
• Thanks to Blow Master™ and 3D baffles™, Nicomac SWC Elite coaters have the ability to work at 15% of the maximum batch capacity in the same drum without any modification.    
AC Frequency control for differential pressure control and drum speed.

BOTH FOR SOLID WALL SWC AND PERFORATED DRUM COATER PSC  ELITE CONFIGURATION PLC-PC CONTROL SYSTEM
Nicomac designed a user friendly PLC based control system to ensure process repeatability. HMI (Human Machine interface) via industrial PC for flawless data acquisition and storage. The Microlac software stores up to 40 different working recipes with up to 99 discrete phases. Microlac software is 21 CFR Part 11 compliant.    

LOADING-UNLOADING SYSTEM
Loading can be provided by Bin with lifter. Nicomac unloading system is easy, gentle, fast and reliable. It can be supplied with Magnetic Chute or Welded Chutes, It allows the unloading of the tablets just reversing the drum rotation without the use of any tools or device. “Up to the last one tablet” without any damage.
And up to the last drop with Nicomac cleaning water discharge.
HVAC
The air heating, ventilation and conditioning system is included in the basic machine.
DUST COLLECTOR
Nicomac provides for Elite configuration High performance cartridges system with cleaning system by compressed and explosion vent disc.
TANK
Nicomac can provide different kind of mixing and preparation tanks with or without jacket.
ATEX
If required, Nicomac can supply Elite configuration with 94/9/CE_ATEX Certification according to: CE Ex II 2GD T5 T100°C 1-21 or 2-22

PERFORATED COATER MOD. PC CLASSIC
Nicomac quality for an highly reliable conventional perforated drum coater: the latest technology features at a competitive price.
• Minimum Batch size 60% Max 100%
• HMI Simatic Multipanel Touch    
• Screw on or welded traditional baffles
• Filter Bag Dust Collector
• WM type peristaltic pump
• Magnelic differential pressure control
• Spraying guns by Schlick®
• Unloading system by front connecting chute

WIP-CIP SYSTEM
All NICOMAC equipment can be provided with an automatic movable WIP CIP System or a semiautomatic system.    
Three types of washing or rinsing fluids can be selected separately:    
• Hot softened water    
• Cold softened water
Washing fluids can be mixed for the cleaning cycle and for its repetitions or for the first rinsing.
Purified or demineralized water will be used for the final rinsing only.
Detergent can be added to the washing fluids by means of a metering pump
The equipment is complete with a variable number, according to the model, of washing arms, fixed or movable, for the washing of the drum or the ducts of the coating system.    
The washing arms can be equipped with nozzles or spraying balls.    
The washing or rinsing fluids are delivered by a high pressure pump.    
The discharge of these fluids takes place, depending on the equipment type, using a vacuum pump coupled to a diaphragm pump, or through diaphragm pump directly to the drain.    

Hot air of coater and cooling system is used for drum drying.
The differences between the equipment and consequently the management of the washing cycle are given by the equipment type which can be:
• solid    drum        
• perforated    drum.

SWC Coating System WIP CIP System can be equipped with:
• 2 removable washing arms (lances) to access different areas in the pan with spraying ball for internal washing which inlets are positioned     in the flange of back closure.
• 1 clamp connection on unloading vessel for waste water.
• Skid for washing including:
     > detergent pump
     > pressure pump 18 bars
     > diaphragm pump for discharge/recycle.
PSC Perforated Super Coater will be also supplied with:
• 3 washing arms with many nozzles for the external washing of the drum: the inlets are positioned on the back of the pan in the closing panel with clamp connections.

DOCUMENTATION
Customer User Requirements evaluation report
Certificate ISO EN UNI 9001
Video pages functional specification    
Functional Specification    
Signal list
Operating Manual    
Spare Parts List
Installation Drawing P & I D    
Pneumatic diagram    
WIP machine layout Drawing P & ID WIP
Electrical diagram Coating System
Electrical diagram preheating cabinet
Declarations of Conformity Collection
Instruments Calibration Test    
Data Sheets Collection    
Pre requisite Protocol    
Installation Qualification Protocol    
Operational Qualification Protocol    
Alarm List
Password Access List
Component List coating system
OUR CLIENTS ARE OUR PARTNERS NICOMAC EUROPE supplies only top class service with qualified and professional specialists with extensive experience. We are able to provide full process consulting for any kind of formulation and we are able to improve and optimize existing working recipe and process. Fast, qualified and prompt after sales service.
Our mission is to serve our clients with:
• Kindness
• Promptness
• Professional attitude
Customer satisfaction in the industry for 35 years in more than 40 countries all over the world.
Try our 400 m2 of Certified Clean Room laboratory! We can run batches from 1kg to 350 kg.