Used the line for whey. Capacity 30,000 L / h. Year of manufacturing 2005 .
The line consist of:
- Pasteuriser Tetra Pak
- Hermetic, self-cleaning centrifuge , type Tetra Centri WMRPX 618 HGV
Centrifuge serviced , last service at count 22-23.08.2013 hours 47 194.
Whey pasteurizer
- whey input: 10°C
- spinning temperature : 40-45°C
- temperature of pasteurization: 75°C
- output temperature : 5-8°C
TECHNICAL SPECIFICATIONS
Pasteurizer modular automatic for whey
Noise level: less niS75 dB (A) (ISO 3744)
• Closed type expansion tank , BTD , with level sensors and cover.
Tank - capacity 350 L.
• Flow control inverter feed pump (control efficiency )
• The connection to the hermetic centrifuge to whey ( Tetra Centri ) .
• Standing Plate Heat Exchanger (PHE ), type Tetra Plex C , with screens on record. Heat recovery of 90%.
• Bypass the regeneration section of the pasteurizer to a faster start .
• hot water system with heat solder solder, pump, automatic control valve on the steam trap steam EXPANSION tank , valves, etc.
• Retaining 20 seconds mounted on the module .
• Auto Dump valves , type SRC Alfa Laval
• The control panel in the steel cabinet with MCC
• The siren mounted on the control panel
• The automatic dispensing of concentrated detergent tank expansion
• Automatic recirculation valves
• The level sensor in the expansion tank
• The thermometer on the output of the product
• temperature sensor after the pump product , after pasteurisation .
• Conductivity
• Control panel with PLC / HMI Siemens type of PID controller setups pasteurizer and the touch screen to control the production process
The control panel (description)
Tetra Pasteruriser - is an automatic module with PLC integrated with the control panel , type Siemens
The panel HMI (Human Machine Interface ), the operator selects the start / stop pumps,
open / close / automatic work of valves.
There are up to 5 production settings such as temperature , temperature sterilization and
CIP .
PID controllers contained in the PLC program, available for viewing / editing from within
HMI .
HMI panel displays process data such as temperature, pressure , flow .
Presentation of the alarms on the HMI such as feedback signals from the pump motors , low
pasteurization temperature , low level in the expansion tank , low pressure
pressure transducers .
Consumption of energy factors
Water 42 000 l / h, 3 bar at start-up, washing and cleaning
Steam: 400 kg / h, 3 bar at work
Chilled water: 42 000 l / h, 3 bars , 2 C
Air: 0.5 m3 / h, 6 bar
Power : 21 kW
Centrifuge - hermetic self-cleaning
Process: degreasing whey
Type: Tetra Centri In 618 HGV hermetic
Yield: 30,000 l / h
Noise level: 75 dB (A) . ISO 3744
Efficency of whey spinning - 0.01%
By 0.03-0.04 % . IDF (Rose - Gottlieb )
Product components :
Complete centrifuge to whey , containing the following key elements :
• Automatic control of type SCS 45D with control and
driver
• The motor , controlled by a frequency converter (inverter )
• Power: 25 kW
• The input product valve
• The output of the product : constant pressure valve
• Supplied with the unit :
• A set of tools to support
• Base plate for mounting the centrifuge